Dehydrated Vegetables and Fruits

1. Introduction 

      Dehydrated vegetables and fruits are products from which moisture has been removed under controlled conditions to extend shelf life and prevent microbial growth. Dehydration reduces weight and volume while preserving nutritional and sensory characteristics. 

2. Raw Materials 

      Fresh, mature, sound fruits and vegetables free from infestation and foreign matter are used. Common products include onion flakes/powder, garlic powder, tomato powder, green peas, carrot, spinach, mango slices, banana chips, and apple slices. 

3. Processing Method 

    • Sorting and grading 

    • Washing and peeling 

    • Cutting/slicing 

    • Blanching (vegetables) 

    • Drying (sun, tray, hot air, vacuum, spray, or freeze drying) 

    • Grinding/sieving (for powders) 

    • Metal detection and hygienic packing 

4. Physical Parameters 

         Moisture: 4–8% (vegetables), 5–15% (fruits), Color: Natural characteristic color, Odor: Typical to product, Texture: Crisp or free-flowing, Particle Size: As per customer requirement 

5. Chemical Parameters

      Total Ash, Acid Insoluble Ash %, Sulphur Dioxide (if used): Brix & pH: Product specific 

6. Microbiological Parameters 

         Total Plate Count: As per FSSAI standards, Y& M, within permissible limits. coli: Absent Salmonella: Absent 

7. Packaging & Storage 

          Packed in food-grade laminated pouches or HDPE bags with an inner liner. Store in a cool, dry place below 25°C and relative humidity below 60%. Shelf life: 9–18 months, depending on moisture and packaging. 

8. Regulatory Compliance 

     Complies with FSSAI standards, Codex guidelines, and export regulations as applicable. 

9. Laboratory Testing Scope 

         Moisture, Ash, Acid Insoluble Ash, SO₂, Microbiological analysis, Heavy metals, Pesticide residues (if required), and Aflatoxin (if applicable).